TURNKEY PROJECTS

We are pleased to highlight our Turnkey capabilities for the flare system & other mechanical contracts.

In 1984, we started the business activity as designer & manufacturer of only the critical components for the flare system. We had very fruitful experience of working on various projects where we were involved in the supply of flare components for Refineries, Petrochemical, Fertilizers, Steel Plants, Oil & Gas station and allied Chemical Industries. With this experience we ventured into Construction activities for the flare system for different types of industries.

SINGLE POINT RESPONSIBILITY

The Company´s years of technical expertise in engineering & design for flare system is reflected in terms of the number of installations in the country which includes plenty of flare packages having height in access of 100m too. The design and manufacturing experience is further extended to project management and turnkey contract execution with single point responsibility right from concept to commissioning for the flare system requirement.

COST AND TIME SAVING WITH BETTER EXECUTION CONTROL

On opting for turnkey flare package apart from the cost economics, the other benefit lies in the terms of time savings & better execution control as the total responsibilities lies at a single point that to with the vendor who is technically qualified and aware of the total system requirement. This has proved very vital both to the consultant as well as the end user resulting in overall reduction in cost of the system and smooth commissioning. We all are well aware of the problems associated in construction jobs involving multiple agencies on a single work where at times in case of delay or facing a problem precious time and energy is wasted in communication and fault findings. Due to these facts we emphasize on getting more & more involved on turnkey packages.

Review of our Reference list would reveal the details of our vast experience. Till today we have a executed around 50 turnkey projects.

Further we are pleased to highlight that we had been fortunate to get ourselves associated on various prestigious projects on the turnkey flare contracts, which also includes:

  • Panipat Refinery Expansion Project (PREP) of M/s. IOCL Panipat refinery
  • Para-Xylene (PX) / Purified Terephthalic Acid (PTA) - PXPTA project of M/s. IOCL Panipat refinery
  • Green Fuel & Emission Control (GFEC) project of M/s. HPCL Mumbai
  • Visakh Refinery Clean Fuel (VRCF) project of M/s. HPCL Vizag
  • Panipat Naptha Cracker Project (PNCP), EPCC-9 of M/s. IOCL Panipat refinery
  • Stage Flare project for existing BX Flare at IOCL Barauni refinery
  • Flare Unit (S-102) for 525 MTPD Methanol Project of M/s. GSFC, Vadodara, Project-8400
  • Flare System for Toluene Di-Isocyanate (TDI) Plant of M/s. GNFC Dahej
  • Flare System for Ethyl Acetate Project of M/s. GNFC Bharuch
  • Process Gas Flare & Ammonia Flares for Ammonia Plant Feedstock Changeover Projects of NFL, Panipat Plant & Bhatinda Plant
  • Flare Stack for Mangalore Aromatics Complex (MARC) project of M/s. OMPL Mangalore

In view of the above, due to change in overall scenario of Industrial development during last about few years and due to more and more Turnkey projects in pipe line, we have expanded our scope & field of activities to Turnkey execution of the flare system including:

  • Connected civil work like survey, soil investigation, area grading, fencing, pavement, foundations for equipments & flares, hardstands for equipment erection, small size trenches & dykes etc including engineering, procurement, planning and execution.
  • Connected Electrical and Instrumentation work including detail engineering, procurement, site installations, area lighting, cabling, aircraft warning lights and all connected activities.
  • Piping including header piping with stress & flexibility analysis, trestles fabrication & erection, site erection & commissioning of civil, mechanical, electrical, instrumentation, structural works, equipments erection from ground levels to more than 100M Height with & without crane.

Having acquired the experience and confidence, we are today recognized as a Turnkey Flare package supplier/contractor.

Please refer the enclosed Details of Major Turnkey Projects executed by us.